China Good quality 1000 Ton Double Acting Hollow Hydraulic Cylinder for Bridge Construction vacuum pump distributors

Product Description

Product Description

Double acting hollow hydraulic cylinder is connected with all the design features of single acting hydraulic cylinder and the design superiority of a double-acting hydraulic cylinder, increases its operation and working speed, especially, since it can make the best of its hydraulic force in the long-stroke engineering. 
This type of hydraulic cylinder has a central piston, it is widely used for nuclear power plants, tunnel engineering, foundation, and other similar projects. And it can be connected with prestressed craft, it is also used for post-10sion prestressed bridge projects.

Technical Parameter

Model specifications Nominal tensile force (KN) Nominal oil pressure (Mpa) Through-hole diameter (mm) Install limit plate aperture (mm) Mounting tool (mm) Outside diameter size (mm)
Diameter * Height
YDC650 650 48 72 99 95 200*385
YDC1000 1000 50 78 111 111 230*385
YDC1500 1500 52 94 150 150 270*390
YDC2000 2000 53 118 177 177 320*400
YDC2500 2500 52 128 210 185 345*400
YDC3000 3000 52 135 190 185 370*400
YDC3500 3500 51 160 232 232 420*400
YDC4000 4000 52 165 252 252 450*410
YDC5000 5000 52 196 260 265 500*410
YDC6500 6500 53 220 295 235 580*420
YDC10000 10000 50 270 440 415 740*570

Products Details 

Applications

Our hydraulic cylinders have been widely used in industrial fields, such as steel plants, the cement industry, chemical and refineries, bridges, railways, highways, hydropower stations, ship repair, building, construction, and maintenance.

Features 

A. It is very durable to use.
B. Easy to operate and control.
C. It can be used for lifting heavy machines, bridge projects, hydraulic engineering, CHINAMFG construction, and other equipment.
D. It has a large output, lightweight, and remote control.
E. It can match our high-pressure oil pump.
F.  It can reach jack, push, pull, and extrusion kinds of working.

 

     Packing & Shipping

 

FAQ

1. Are you a manufacturer?

Yes. We are 1 of the leading manufacturers

2. Do you have Stock productions to sell?

Yes, of course. But we also offer OEM service. Please send us some drawings.

3. What information do you want to know if I want to get a quotation?

a). The model/size of your products.

b). The application for your products.

c). Special package methods if you need them.

d). Raw material.

4. Do you inspect the finished products?

Yes. Each step of products will be carried out inspection by the QC department until shipping

5. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

6. what can you buy from us?
Engineering & Construction Machinery, Metal forming equipment, agricultural machinery, Garden machinery, construction machinery

7. why should you buy from us not from other suppliers?
The company is mainly in industrial processing and manufacturing. It is an entity factory integrating R & D, production, and sales. It has 12 years of design and  R & D experience and currently has  15 R & D engineers.

Why Choose Us

1. 24-hour online service, support in Chinese, English, Spanish, French, German, and Russian, and technical guidance.

2. When meets machine failure problem, our factory will ensure that the problem is solved within 1 hour.

3. Provide machine install video.

4. Provide logistics information, like shipping by sea, shipping by express DHL, FEDEX delivery, and real-time tracking service.

5. If the machine is broken, Non-human causes, the new machine will be provided or new parts will be provided.

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After-sales Service: One Year
Warranty: One Year
Type: Hydraulic Jack
Structure: Hydraulic Jack
Capacity (Load): 41-50T
Power Source: Hydraulic
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|

Customization:
Available

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hydraulic cylinder

How do manufacturers ensure the durability and reliability of hydraulic cylinders?

Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:

1. High-Quality Materials:

– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.

2. Robust Design:

– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.

3. Quality Manufacturing Processes:

– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.

4. Sealing Technology:

– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.

5. Performance Testing:

– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.

6. Compliance with Industry Standards:

– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.

7. Regular Maintenance and Service:

– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.

8. Customer Support and Warranty:

– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.

In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.

hydraulic cylinder

Utilizing Hydraulic Cylinders in Conjunction with Alternative Energy Sources

Hydraulic cylinders can indeed be used in conjunction with alternative energy sources. The versatile nature of hydraulic systems allows them to be integrated with various alternative energy technologies to enhance efficiency, control, and power generation. Let’s explore some examples of how hydraulic cylinders can be utilized alongside alternative energy sources:

  1. Hydraulic Energy Storage: Hydraulic cylinders can be employed in energy storage systems that utilize alternative energy sources such as renewable sources (e.g., solar or wind) or waste energy recovery. These systems convert excess energy into hydraulic potential energy by pumping fluid into a high-pressure accumulator. When the energy is needed, the pressurized fluid is released, driving the hydraulic cylinder and generating mechanical power.
  2. Wave and Tidal Energy Conversion: Hydraulic cylinders can be utilized in wave and tidal energy conversion systems. These systems harness the power of ocean waves or tidal currents and convert it into usable energy. Hydraulic cylinders, along with associated pumps and valves, can be used to capture and control the energy from the waves or tides, driving the cylinders and generating mechanical power or producing electricity.
  3. Hydroelectric Power Generation: Hydraulic cylinders play a crucial role in traditional hydroelectric power generation. However, alternative approaches such as small-scale or micro-hydropower systems can also benefit from hydraulic cylinders. These systems utilize natural or man-made water flows to drive turbines connected to hydraulic cylinders, which then convert the hydraulic energy into mechanical power or electricity.
  4. Hydraulic Actuation in Wind Turbines: Hydraulic cylinders can be employed in wind turbines to enhance performance and control. For example, hydraulic pitch control systems use hydraulic cylinders to adjust the pitch angle of wind turbine blades, optimizing their aerodynamic performance based on wind conditions. This allows for efficient power generation and protection against excessive wind loads.
  5. Geothermal Energy Extraction: Geothermal energy extraction involves utilizing the natural heat from the Earth’s interior to generate power. Hydraulic cylinders can be utilized in geothermal systems to control and regulate fluid flow, allowing for efficient extraction and utilization of geothermal energy. They can also be used in geothermal heat pumps for heating and cooling applications.

In summary, hydraulic cylinders can be effectively utilized in conjunction with alternative energy sources to enhance energy storage, power generation, and control. Whether it’s through hydraulic energy storage systems, wave and tidal energy conversion, hydroelectric power generation, hydraulic actuation in wind turbines, or geothermal energy extraction, hydraulic cylinders offer versatile and efficient solutions for harnessing and utilizing alternative energy sources.

hydraulic cylinder

What safety precautions should be followed when working with hydraulic cylinders?

Working with hydraulic cylinders requires strict adherence to safety precautions to prevent accidents, injuries, and damage to equipment or property. Hydraulic systems operate under high pressures and involve moving parts, which can pose serious hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with hydraulic cylinders:

1. Training and Knowledge:

– Ensure that personnel working with hydraulic cylinders have received adequate training and possess a thorough understanding of hydraulic system operation, maintenance, and safety protocols. Proper training should cover topics such as hydraulic principles, pressure ratings, safe work practices, and emergency procedures. Only trained and authorized personnel should be allowed to handle hydraulic cylinders.

2. Wear Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment when working with hydraulic cylinders. This may include safety glasses, gloves, protective clothing, and steel-toed boots. PPE helps protect against potential hazards, such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.

3. Hydraulic System Inspection:

– Before working with hydraulic cylinders, inspect the entire hydraulic system for any signs of damage, leaks, or loose connections. Check hydraulic hoses, fittings, valves, and cylinders for integrity and secure fastening. If any issues are detected, the system should be repaired or serviced before operation.

4. Relieve Pressure:

– Before performing any maintenance or disassembly on a hydraulic cylinder, it is crucial to relieve the pressure in the system. Follow the manufacturer’s instructions to properly release pressure and ensure that the hydraulic cylinder is depressurized before starting any work. Failure to do so can result in sudden and uncontrolled movement of the cylinder or hydraulic lines, leading to serious injuries.

5. Lockout/Tagout Procedures:

– Implement lockout/tagout procedures to prevent accidental energization of the hydraulic system while maintenance or repair work is being conducted. Lockout/tagout involves isolating the energy source, such as shutting off the hydraulic pump and locking or tagging the controls to prevent unauthorized operation. This procedure ensures that the hydraulic cylinder remains in a safe, non-operational state during maintenance activities.

6. Use Proper Lifting Techniques:

– When working with heavy hydraulic cylinders or components, use proper lifting techniques and equipment to avoid strain or injury. Hydraulic cylinders can be heavy and awkward to handle, so ensure that lifting equipment, such as cranes or hoists, is properly rated and used correctly. Follow safe lifting practices, including securing the load and maintaining a stable lifting posture.

7. Hydraulic Fluid Handling:

– Handle hydraulic fluid with care and follow proper procedures for fluid filling, transfer, and disposal. Avoid contact with the skin or eyes, as hydraulic fluid may be hazardous. Use appropriate containers and equipment to prevent spills or leaks. If any hydraulic fluid comes into contact with the skin or eyes, rinse thoroughly with water and seek medical attention if necessary.

8. Regular Maintenance:

– Perform regular maintenance and inspections on hydraulic cylinders to ensure their safe and reliable operation. This includes checking for leaks, inspecting seals, monitoring fluid levels, and conducting periodic servicing as recommended by the manufacturer. Proper maintenance helps prevent unexpected failures and ensures the continued safe use of hydraulic cylinders.

9. Follow Manufacturer Guidelines:

– Always follow the manufacturer’s guidelines, instructions, and recommendations for the specific hydraulic cylinders and equipment being used. Manufacturers provide important safety information, maintenance schedules, and operational guidelines that should be strictly adhered to for safe and optimal performance.

10. Emergency Preparedness:

– Be prepared for potential emergencies by having appropriate safety equipment, such as fire extinguishers, first aid kits, and emergency eyewash stations, readily available. Establish clear communication channels and emergency response procedures to promptly address any accidents, leaks, or injuries that may occur during hydraulic cylinder operations.

By following these safety precautions, individuals working with hydraulic cylinders can minimize the risk of accidents, injuries, and property damage. It is essential to prioritize safety, maintain awareness of potential hazards, and ensure compliance with relevant safety regulations and industry standards.

China Good quality 1000 Ton Double Acting Hollow Hydraulic Cylinder for Bridge Construction   vacuum pump distributorsChina Good quality 1000 Ton Double Acting Hollow Hydraulic Cylinder for Bridge Construction   vacuum pump distributors
editor by CX 2024-03-21